This machine is completely designed and made to the standard specification of Shinko.
● Fast cleaning up ink system within 3 minutes.
● Low residual ink.
● Fast hanging plate within 15 seconds
● High productivity for small orders with setup times within 2 minutes.
● Machine running cost is reduced by energy conservation in electric power 170KVA
● Each unit is individually driven by a servomotor.
● High folding accuracy that meets every customer’s demands.
◆ Feeding Unit
Feeding performance and reliability is increased dramatically by adopting a lead edge feeder that is capable to handle curled paper and by independently driving each axes (4 axes) by servo motor.
The feeder is designed to decrease noise and vibration when running at high speeds,creating a safer, quieter environment for operators and plant personnel. An added registration compensator greatly increases the accuracy of the feeder.
Lead edge feeder
Auto return to ldquo;rdquo; position
Back guide auto
Lead edge auto set
Trial sheet running device
Paper dust remover (Shinko’s original design)
Sheet jam detector
Lead edge table grating-less mechanism
◆ CBS (Carrying Belt System)
Heavy-duty timing belts feed the sheets by sandwiching them at 20 mm from the left and right edges. In addition, a center belt with suction function located at the center of the machine stably feeds the sheet without hanging or offsetting.
|Carrying||Center belt suction|
◆ Printing Unit
The use of a chambered doctor blade system, which scrapes excess ink form a ceramic anilox roll, covers ink uniformly regardless of machine speed or sheet size, eliminating uneven or faded colors.
The carrying system with excellent stability enables high-quality, sharp printing with less misalignment.
A fixed unit design respond to stripe printing and solid printing, allowing preparation for next lot in advance while in operation and significantly reducing the time for set change over.
Print cylinder lifting device
Print cylinder motorized lateral adjustment
Print cylinder auto return to “ 0 ” position
Shinko inking system
Ink flow monitoring buzzer
Ceramic anilox roll
Automatic ink touch
Automatic stereo film winder
Ink bath teflon coating
Chambered doctor blade system
◆ Slotting Unit
Shinko’s 8-shaft slotting section offers perfect creasing and clean slitting, while creating precise joints.By employing double slotting units, the operator never needs to add or remove knives.
Double slotter system
1:1 creasing rolls
Automatic setting of yoke heads
Automatic RSC set up with a selection of regular glue flap or extended glue flap
Glue joint waste remover
◆ Die-cutting Unit
A full size, soft anvil rotary die-cutter gives flexibility to the Shinko line. In addition, a “one-touch” hand hole cutting device with automatic positioning system is standard. No tools are necessary to mount or remove the “one-touch” device.
“One touch” hand hole cutter
Running register auto set
◆ Forming Gluer
Shinko’s forming roller system,which is patented in seven major countries in the world, minimizes joint gaps and fishtailing. This combined with Shinko’s accurate creasing and slotting system, produces the highest quality folding and forming.
Upper suction belt
Underneath belt with suction function( with variable speed)
Select device to change clearance based on flutes
◆ Counter Ejector
Shinko’s one-stage counter system can easily handle finished boxes, even at the highest speeds.
Shinko has developed dedicated software for the flexo folder gluer that is easy to use while still giving the operator flexible control.
Main control panel
Unversal power supply
|Maximum machine speed (sheet/min)||350||350||330||330||275||275|
|Maximum sheet size (RSC) (mm)||880x2,000||880x2,100||1,050x2,200||1,050x2500||1,210x2,700||1,210x3,000|
|Minimum sheet size (RSC) (mm)||230x695||230x695||260x755||260x755||290x755||290x755|
|Minimum gluer bridge size (mm)||330||330||360||360||360||360|
|Maximum sheet size (no folding) (mm)||880x1,100||880x1,100||1,050x1,300||1,050x1,300||1,210x1,600||1,210x1,600|
|Minimum sheet size (no folding) (mm)||230x600||230x600||260x650||260x650||290x650||290x650|
|Maximum width of sheet not folded (mm)||1,400||1,400||1,500||1,500||2,000||2,000|
|Maximum printing area (mm)||820x1,900||820x2,000||1,020x2,100||1,020x2,400||1,100x2,600||1,100x2,900|
|Maximum film length (mm)||880||880||1,075||1,075||1,210||1,210|
|Guide joint width (mm)||35||35||35||35||35||35|
|Minimum box height (mm)||50||50||50||50||50||50|
|Required power (kw)||85||85||110||110||120||120|
|Max.feeding size(mm)||L=1520mm x W=2800mm|
|Min.feeding size(mm)||L=460mm x W=760mm|
|Max.printing area(mm)||L=1400mm x W=2700mm|
|Max.length of printing plate(mm)||L=1600mm|