Shinko Super Alpha Flexo Printing Inline Forming Gluer Machine
Shinko Forming Gluer Characteristic:
1.Fast cleaning up ink system within 3 minutes.
2.Low residual ink.
3.Fast hanging plate within 15 seconds
4.High productivity for small orders with setup times within 2 minutes.
5.Machine running cost is reduced by energy conservation in electric power.
6.Each unit is individually driven by a servo motor.
7.High folding accuracy that meets every customer’s demands.
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Unit |
Equipment |
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Feeding Unit
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Lead edge feeder |
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Auto return to“0” position |
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Back guide auto |
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Lead edge auto set |
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Trial sheet running device |
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Paper dust remover (Shinko’s original design) |
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Sheet jam detector |
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Batch counter |
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Big side jogger |
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Non-Pressure System: Reduce the pressure of the sheet, no crush the flute and keep good strength of the boxes.(For optional) |
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Carrying |
Center belt suction |
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The carrying belt of the print units not in use can be closed,to ensure minimum size sheet transfer. |
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Timing belts: Feed the sheets by clamping two ends, ensure the stable feed for bend sheets. |
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Quick setup: Able to change printing plate when machine running. |
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Belt Changing: Easy to change and easy to get in the market. |
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Printer
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Print cylinder lifting device |
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Print cylinder motorized lateral adjustment |
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Print cylinder auto return to“ 0” position |
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Shinko inking system |
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Ink flow monitoring buzzer |
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Ceramic anilox roll |
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Automatic ink touch |
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Fast hanging plate within 15 seconds. Automatic stereo film winder. |
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Ink bath teflon coating |
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Chambered doctor blade or Rubber Roller Inking system (Carbon Fiber Doctor Blade Chamber for optional) |
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Creaser Unit
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1:1 creasing rolls (same circumstance as printing cylinder ) |
| Two creasing profile in one creasing wheel: suit for 3 and 5 ply sheets | |
| Pre-creaser rolls,upper creasers rapped with polyurethane. Slitted into two piece,easy to replace. | |
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Slotter Unit
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Automatic setting of yoke heads, synchronous adjustment |
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Double slotter system can suit for very small box height |
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Automatic RSC set up with a selection of regular glue flap or extended glue flap |
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Glue joint waste remover (Glue joint waste is removed by a rotary brush and fan system, delivering clean product to the folding section.) |
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Die-cutting Unit |
“One touch” hand hole cutter |
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Polyurethane anvil |
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Running register auto set |
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A pin-type waste fraction cleaning device is available for optional, remove the waste paper fraction on the die cutting blade. |
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Forming Unit |
Forming rollers (Shinko Patent) |
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Guide Bars |
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Upper suction belt |
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Underneath belt with suction function( with variable speed) |
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Select device to change clearance based on flutes |
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Double tanks |
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Glue roll |
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Counter |
One-stage counter |
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Squaring Unit
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Squaring hopper |
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Holding fan |
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CNC
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Touch panel |
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Main control panel |
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Unversal power supply |
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Teaching function |
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Large LED display shows machine speed, set up time,etc for easy viewing by all operators and production personnel. |
Japan Shinko Alpha Full Servo Machine Advantages:
1.CNC control system. (Intelligent Control)
2.Independent Servo motor Drive in Each Unit. (High Speed and Energy Saving)
3.Fast Change Order within Two Minutes, Fast Change Printing Plate within 15 Seconds. Able to change 40-150 orders each day. (High Efficiency)
4.Fast Clean ink within three minutes, lower residual ink.
